Customizable Box Inserts
Custom Box Inserts
Custom box inserts, also known as packaging inserts or packaging inlays, are employed to ensure the secure placement of your products within the confines of their boxes. These inserts can be crafted from materials such as paper, cardboard, or foam. In addition to providing product protection, custom inserts offer an opportunity to present your merchandise in an aesthetically pleasing manner, elevating the unboxing experience. Particularly beneficial when packing multiple items in a single box, packaging inserts allow for the precise arrangement of each product according to your preferences. What’s even more advantageous is the ability to fully customize each box insert with your distinctive branding. Explore our comprehensive box insert guidelines for expert recommendations or draw inspiration from a selection of innovative box insert ideas.
An Enhanced Unboxing Encounter
Fully customizable
Indulge in the art of personalization by adorning your paper and cardboard inserts with exquisite prints and designs that harmonize splendidly with your boxes.
Robust and Reliable
Tailored precisely to fit the dimensions of your products, these custom box inserts ensure utmost security during transportation, bestowing upon your customers an elevated unboxing experience like no other.
Minimum Order Quantity (MOQ) commencing at 100 units
When accompanied by the outer box, the minimum order requirement commences at 100 units per size or design. For standalone box inserts, the MOQ begins at 500 units.
Meticulously Crafted for Structural Excellence
Crafting the ideal insert design entails a depth of consideration that surpasses surface appearances. Given the diversity in shapes, sizes, and weights of products, it is imperative to employ suitable materials, fashion structures that securely cradle each item, and ensure a precise fit between the insert and the outer box.
Recognizing that most brands lack an in-house structural design team, we stand ready to provide our invaluable assistance. Embark on a collaborative structural design venture with us, and we shall skillfully transform your packaging vision into a tangible reality.
Exquisite Custom Box Insert Packaging Design
Behold the captivating utilization of custom box inserts by esteemed brands as they envelop their products in an aura of unrivaled allure.
Ingenious Insert Configurations
In the realm of custom box inserts, the notion of a universal solution is but a mere fallacy. The dimensions, weight, and orientation of each product intricately influence the structural requirements necessary to ensure their utmost security. For illustrative purposes, presented below are several exemplars of prevailing insert configurations.
Unbacked Box Insert
Predominantly employed for products amenable to direct placement at the box's base, devoid of any necessary elevation. Such inserts also prove optimal for accommodating products of uniform dimensions.
Backed Box Insert
Frequently harnessed for products possessing akin or comparable dimensions that necessitate elevation to ensure a secure fit within the insert. Without this backing, the products risk plummeting through the voids.
Multi-Backed Box Insert
Exquisitely employed when confronted with products boasting diverse dimensions that mandate elevation to achieve a secure fit within the insert. Each distinct backing, custom-crafted to correspond to the specific product size, serves as a steadfast guardian, preventing any untoward passage through the insert.
Technical Specifications: Custom Box Inserts
A comprehensive exposition on the customary customizations procurable for tailor-made box inserts.
Corrugated Materials
Corrugated box inserts, adorned with their characteristic undulating lines etched onto sturdy cardboard, bestow an unwavering robustness to these inserts. They are typically employed for weightier articles, delicate possessions, or items destined for shipment that necessitate an additional layer of cushioning and protection.
These base materials serve as a canvas for captivating designs, affixed to the corrugated board through the art of adhesive bonding. Moreover, it is important to note that all materials employed incorporate a minimum of 50% post-consumer content, effectively harnessing the potential of recycled waste.
E-flute
The foremost and widely chosen alternative, boasting a flute thickness ranging from 1.2 to 2mm.
B-flute
Perfectly suited for sizable containers and substantial contents, with a flute thickness spanning from 2.5 to 3mm.
White Paper
Clay Coated News Back (CCNB) paper, a superlative choice for printed corrugated solutions, ensuring an impeccably refined presentation.
Brown Kraft Paper
Untreated brown paper, ideal for monochromatic black or white printing, imparting an aura of natural elegance.
Non-corrugated Materials
In the realm of box inserts, materials of a paper-based nature that eschew corrugation find their purpose primarily in accommodating lightweight, non-fragile articles. These inserts, fashioned from paper, exhibit a standard thickness ranging between 300 and 400gsm, while conscientiously integrating a minimum of 50% post-consumer content, thereby exemplifying an environmentally conscious utilization of recycled waste.
Specially engineered to safeguard products during their journey, foam packaging inserts epitomize a superior defense against potential harm. These inserts are custom-crafted to provide an immaculate, tailored embrace, thereby shielding delicate or fragile items from the perils of transportation-induced perils.
PU Foam
Open-cell Polyurethane foam, reminiscent of the suppleness and pliability akin to that of a sponge, offers a cushioning embrace that surpasses expectations. Available in a choice of black or white, it renders a touch of versatility.
EVA Foam
Closed-cell Ethylene Vinyl Acetate foam, distinguished by its resolute rigidity and compact density, evoking parallels to the texture of a yoga mat. Available in black or white, it epitomizes steadfast protection.
White Paper
Solid Bleached Sulfate (SBS) paper, revered for its exceptional print quality, endows an air of opulence to the insert presentation.
Brown Kraft Paper
Unadulterated brown paper, ideally suited for black or white printing, exudes an understated elegance in its raw, unbleached form.
Imbued with an unwavering commitment to ecological preservation, our packaging bears the mark of sustainability through the utilization of soy-based ink. This eco-friendly alternative not only minimizes environmental impact but also imparts a resplendent brilliance, resulting in colors that are remarkably vivid and striking.
CMYK
CMYK, widely embraced as the epitome of efficiency and affordability, reigns supreme as the favored color system employed in print production.
Pantone
For exacting replication of brand hues, Pantone emerges as the unrivaled choice, albeit at a higher cost compared to the CMYK standard. Its meticulous attention to detail ensures an exquisite rendition of brand colors, embodying a hallmark of discerning quality.
Coating
The addition of a carefully applied coating to your printed designs serves as a fortified shield, effectively warding off unsightly scratches and scuffs, thereby ensuring their enduring allure.
Varnish
A conscientious choice steeped in ecological sensibilities, varnish encompasses a water-based coating. Though commendable for its environmentally friendly nature, it must be noted that varnish provides a level of protection that, while considerable, falls short of the imperviousness offered by lamination.
Lamination
An impervious layer of plastic coating, lamination stands resolute in safeguarding your precious designs against the perils of cracks and tears. However, it is important to acknowledge that this option, while unrivaled in its protective qualities, does not align with ecological principles.
Finishes
Indulge in the art of refinement as you adorn your packaging with a captivating finish that bestows a consummate air of completion upon your meticulously crafted ensemble.
Matte
Bestow upon your packaging an aura of understated elegance through the selection of a matte finish. Exhibiting a smooth, non-reflective surface, it imparts a tender allure that resonates with subtlety.
Glossy
Embark upon a path paved with opulence by opting for a glossy finish that radiates a luminous sheen. Evoking a resplendent, reflective quality, it draws the gaze with its captivating allure. However, it must be noted that this finish is more susceptible to the imprint of fingerprints.
Satin
Indulge in the harmonious synthesis of qualities found within the satin finish. Striking a balance between the matte and glossy realms, it epitomizes an aesthetic equilibrium, gently captivating the eye with its semi-shiny countenance.
Soft touch
Experience the convergence of visual and tactile splendor as you embrace the soft touch finish. Exuding to the appearance of a matte surface, it astounds the senses with a velvety texture akin to that of fine silk, beckoning one to caress its alluring softness.
Begin Crafting Your Custom Packaging Inserts
Proceed to our platform to customize your box and insert specifications and receive a personalized quote.